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Page Title: RIGID COUPLINGS
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Installation of rigid line couplings
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Aviation Structural Mechanic (H&S) 3&2 - How airplanes are built and how to maintain them
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FASTENERS  (THREADED)

2. Slide the sleeve (with the sleeve seal partially installed) onto the line. 3.  Position  the  split  sleeves  over  the  line  beads. 4. Slide the sleeve over the split sleeves, and fold over the sleeve seal so it covers the entire sleeve. 5. Install the coupling over the sleeve seal and torque  to  correct  value. RIGID COUPLINGS.—The rigid line coupling shown  in  figure  2-15  is  referred  to  as  a  V-band coupling.  When  you  install  this  coupling  in  restricted areas,  some  of  the  stiffness  of  the  coupling  can  be overcome by tightening the coupling over a spare set of flanges and a gasket to the recommended torque value of the joint. Tap the coupling a few times with a  plastic  mallet  before  removing  it. When  you  install  rigid  couplings,  follow  the  steps listed  below: 1.  Slip  the  V-band  coupling  over  the  flanged tube. 2.  Place  a  gasket  into  one  flange.  One  quick rotary motion assures positive seating of the gasket. 3. Hold the gasket in place with one hand while the  mating  flanged  tube  is  assembled  into  the  gasket with  a  series  of  vertical  and  horizontal  motions  to assure the seating of the mating flange to the gasket. NOTE:  View  B  of  figure  2-15  shows  the proper  fitting  and  connecting  of  a  rigid coupling  using  a  metal  gasket  between  the ducting  flanges. 4. While holding the joint firmly with one hand, install  the  V-band  coupling  over  the  two  flanges. 5. Press the coupling tightly around the flanges with one hand while engaging the latch. 6.  Tighten  the  coupling  firmly  with  a  ratchet wrench.  Tap  the  outer  periphery  of  the  coupling  with a  plastic  mallet  to  assure  proper  alignment  of  the flanges in the coupling. This will seat the sealing edges  of  the  flanges  in  the  gasket.  Tighten  again, making   sure   the   recommended   torque   is   not exceeded. 7. Check the torque of the coupling with a torque wrench  and  tighten  until  the  specified  torque  is obtained. 8. Safety wire the V-band coupling, as shown in figure 2-16, as an extra measure of security in the event   of   T-bolt   failure.   The   safety   wire   will   be installed through the band loops that retain the T bolt and  the  trunnion  or  quick  coupler.  A  minimum  of two  turns  of  the  wire  is  required.  Most  V-band connectors  will  use  a  T  bolt  with  some  type  of self-locking  nut. TAPER PINS.—Taper pins are used in joints that carry  shear  loads  and  where  the  absence  of  clearance Figure 2-16.—Safetying a V-band coupling. 2-13

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