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Page Title: POWER BRAKE CONTROL VALVE SYSTEM
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POWER BOOST BRAKE SYSTEM
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Aviation Structural Mechanic (H&S) 3&2 - How airplanes are built and how to maintain them
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Power Brake Control Valve (Pressure Ball Check Type)

Figure  12-26.-Typical  power  brake  control  valve  system. When  the  brake  pedals  are  released,  the  main system pressure port in the master cylinder is closed off, and fluid is forced out the return port, through the return line  to  the  brake  reservoir.  The  brake  reservoir  is connected to the main hydraulic system reservoir to assure an adequate supply of fluid to operate the brakes. When  the  emergency  air  system  is  used,  air pressure, directed through a separate set of lines, acts on the shuttle valves, blocking off the hydraulic lines and actuating the brakes. POWER BRAKE CONTROL VALVE SYSTEM A power brake control valve system is used on aircraft requiring a large volume of fluid to operate the brakes. As a general rule, this applies to all patrol (VP) and reconnaissance (VR) aircraft, and certain attack (VA) aircraft. Because of the weight and size of the aircraft, large wheels and brakes are required. Larger brakes mean greater fluid displacement and higher pressures.  For  this  reason,  independent  master  cylinder type  of  systems  are  not  practical  on  heavy  aircraft.  A typical power brake control valve system is shown in figure 12-26. In this system, a line is tapped off from the main hydraulic system pressure line. The first unit in this line Figure 12-27.-Power brake control valve (pressure ball check type). is  a  check  valve,  which  prevents  loss  of  brake  system pressure in case of main system failure. The next unit is the accumulator, the main purpose of which is to store a reserve supply of fluid under pressure. When the brakes are applied and pressure drops  in  the  accumulator,  more  fluid  enters  from  the main system and is trapped by the check valve. The accumulator also acts as a surge chamber for excessive loads  imposed  upon  the  brake  hydraulic  system. Following  the  accumulator  are  the  pilot’s  and copilot’s brake valves. The purpose of a brake valve is to regulate and control the volume and pressure of the fluid  that  actuates  the  brake. Four check valves and two one-way restrictors, sometimes  referred  to  as  orifice  check  valves,  are installed in the pilot’s and copilot’s brake actuating lines. The check valves allow the flow of fluid in one direction only.  The  orifice  check  valves  allow  unrestricted  flow of fluid in one direction, from the pilot’s brake valve; flow in the opposite direction is restricted by an orifice in the poppet. The purpose of the orifice check valves is to help prevent chatter. The next unit in the brake actuating lines is the pressure relief valve. In this particular system, the pressure relief valve is preset to open at 825 psi to discharge fluid into the return line. The valve closes at 760  psi  minimum. Each brake actuating line incorporates a shuttle valve for the purpose of isolating the emergency brake 12-32

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