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Page Title: SPACE UTILIZATION
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OPERATION
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Aisles

shelvings or carousels and MHE such as high rise stock pickers. MANPOWER Planning  the  layout  should  include  a  projection  of work  schedule  and  manpower  requirements  of  the supply operation. The layout must accommodate the use  of  MHE  and  time  of  manual  operations.  For example, if two MHEs are needed to accomplish one day’s  production  in  a  storage  area,  the  transportation aisles should be wide enough to accommodate them. On the other hand, operating in multiple shifts will require  reduced  equipment  requirements  and  smaller aisle dimensions. Only one MHE, for the use of first and second shift, will be required to accomplish one day’s  production. MATERIAL  FLOW Plan the storage layout to ensure an orderly flow of material.  The  most  critical  flow  area  is  located  where various operations meet and interact. These areas must have  balanced  throughput  and  accumulation  space  to operate efficiently. The flow pattern that you can use is either the cyclic or the straight line flow. The type of flow pattern selected depends upon several factors. These  factors  include  the  function  of  the  facility, relationship   between   receiving   and   shipping operations, and the relative size, weight, and quantity of  material  receipts  and  shipments. The cyclic flow pattern is useful for low or moder- ate  storage  activities.  It  permits  an  efficient  use  of internal material transport system in moving materials. It  allows  the  transport  of  material  from  the  receiving area to storage, to order picking, and to shipping docks. Figure 2-1 illustrates a typical cyclic-flow pattern. The  straight  line  flow  is  used  in  high  activity operations   where   the   material   does   not   go   to intermediate storage. The typical application of this pattern is in a high activity freight distribution area. In this case, the activity receives loads of commodities, sorts them by destination, and reloads them to outbound trucks. This flow pattern emphasizes rapid and direct transfer of material from receiving to shipping. Figure 2-2  illustrates  a  sample  straight-line  flow  pattern. SPACE  UTILIZATION In  planning  the  storage  facility,  the  space- utilization layout includes the site space of the building, floor area, and the building “clear height.” Planning the Figure  2-1.-Typical  cyclic-flow  pattern. site of the building is a job for engineers and architects. You may be involved with planning the warehouse floor area   and   “clear   height”   for   maximum   storage utilization.  The  following  text  describes  some  factors that you should know before you do the plan. Utilization of Floor Area The storage pattern for facilities used for pallet rack operations is designed according to the MHE that will be used to move the material. The dimensions of the aisles  depend  upon  the  size  of  the  forklift  trucks. Material handling and storage methods used to actually Figure  2-2.—Typical  straight-tine  flow  pattern. 2-4

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