Chapter 1 Common Maintenance Tools And Their Uses

• Striking Tools
• Mallets And Sledges
• Safety Precautions
• Combination Wrench
• Use Of Open-End Wrench
• Sockets
• Torque Wrenches
• Adjustable Wrenches
• Pipe Wrench (Stillson)
• Spanner Wrenches
• Safety Rules For Wrenches
• Cutting Sheet Metal With Snips
• Hacksaws
• Using Hacksaws
• Chisels
• Files
• Filing Operations
• Crossfiling
• Polishing Round-Metal Stock
• Twist Drills
• Punches
• Taps And Dies
• Types Of Common Taps
• Diestocks, Diecollet, And Tap Wrenches
• Screw And Tap Extractors
• Pipe And Tubing Cutters And Flaring Tools
• Screwdrivers
• Recessed
• Offset Screwdrivers
• Wrench Pliers
• Diagonal Pliers
• Wire-Twister Pliers
• Inspection Mirror
• Personal Safety Equipment
• Safety Belts And Straps
• Drills
• Electric Impact Wrench
• Safety Precautions For Use With Portable Electrical Tools
• Pneumatic Chipping Hammer
• Portable Pneumatic Impact Wrench
• Safety Precautions For Use With Pneumatic Tools – General
• Blueprints And Drawings
• Drawing Lines
• Standard Lines
• Standad Lines-Continued
• Microfilm/Aperture Cards
• Electrical System Schematic

Chapter 2 Measuring Tool Sand Techniques

• Measuring Procedures
• Inside Dimensions
• Distance Measurements
• Simple Calipers
• Measuring Hole Diameters
• Setting Outside And Inside Spring Calipers
• Types Of Micrometer Calipers
• Micrometer-Reading Exercise
• Reading The Vernier Scale On A Micrometer
• Depth Micrometer
• Inventory And Accountability

Chapter 3 Mk 7 Aircraft Recovery Equipment And Barricade Systems

• General Arrangement Of Mk 7 Arresting Engine With Cooler
• Mk 7 Mod 2 Fluid Flow Diagram During Arrestment
• Mk 7 Mod 3 Fluid Flow Diagram During Arrestment
• Arresting Engine
• The Cro Drive System
• Sectional View Of Mk 7 Cro Valve
• Control Valve Weight Selector Circuit
• Control Valve Weight Selector Indicator Circuit
• Deckedge Control Station
• Retracting Lever
• Accumulator System
• Fluid Replenishment System
• Fluid Stowage System
• Fluid Cooler Assembly
• Auxiliary Air Flasks
• Cylinder And Ram Assemblies
• Crosshead And Fixed Sheave Installation
• Automatic Lubrication System
• Cable Anchor Damper
• Automatic Lubrication Systcm
• Cable Anchor Damper Fluid Flow (Arrestment)
• Cushioning Piston
• Sheave Damper
• Operation
• Purchase Cable
• Retractable Sheave
• Retractable Sheave Installation
• Retractable Sheave Operating Unit
• Sheave-Up And By-Pass Switch And Indicator Panel
• Sequence Of Operation
• Deck Pendants
• Impact Pads
• Wire Supports
• Emergency Recovery Equipment
• Barricade Installation
• E2/C2 Aircraft Barricade Installation
• Stanchion Installation
• Barricade Stanchions
• Hydraulic Cylinder Assembly
• Stanchion Hydraulic Cylinder
• Power Package
• Barricade Hydraulic Control Installation
• Control Panel Assembly
• Barricade Operation
• Maintenance Procedures.
• Arresting Gear Logs And Reports
• Replacing Purchase Cables
• Recovery Wire Rope History Chart (Navair Form 13810/5)
• Releasing Torque From Cables
• Preparing Cable And Terminal For Pouring
• Cleaning Wire Rope And Terminal Pouring
• Cleaning Broomed-Out Wires
• Grit Blasting Of Wire Rope
• Fluxing
• Preparing The Terminals
• Installing The Terminal
• Heating The Terminal
• Tapping The Terminal During Pouring
• Finishing And Inspecting The Terminal
• Wedge-Type Proof-Loading Machine (Single Ram)
• Wedge-Type Proof-Loading Machine (Dual Ram)
• Replacing Packings
• Installing New Packings
• Topside And Deckedge Areas
• Below Decks–The Arresting Engine
• Safety In Maintenance
• Summary

Chapter 4 Steam Catapults

• Catapult Systems
• Water Brakes.
• Bridle Tension System
• Launching Engine System
• Cylinder Sealing Strips
• Sealing Strip Anchor And Guide
• Steam Piston Assembly
• Shuttle
• Water-Brake Cylinders
• Water-Brake Water Supply Piping
• Velocity Indicator Installation
• Cylinder Expansion And Elongation Indicators
• Lubrication System
• Catapult Trough Covers
• Steam System
• Steam System (Typical)
• Hydraulic Cylinder Assembly
• Launching Valve Assembly (Rotary)
• Roto Launching Valve Hydraulic Cylinder
• Capacity Selector Valve
• Launching-Valve Control Valve
• Butterfly Exhaust Valve
• Hydraulic-Lock-Valve Panels
• Launching-Valve Hydraulic Lock Valve
• Steam Cutoff Pressure-Switch Installation
• Linear Retraction Engine
• Grab
• Grab Operation Sequence
• Cables And Lead Sheaves
• Retraction System
• Advance Buffer
• Retraction Engine Control Valve
• Hydraulic System
• Linear Retraction Engine Hydraulic System
• Main Hydraulic Pumps
• Linear Retraction Engine Accumula
• Rotary Retraction Engine
• Retraction Engine Manifold
• Screw And Traverse Carriage
• Maneuvering Valve
• Volume-Normal Actuator
• Drive System
• Rotary Retraction Engine Drive System
• Bridle Tensioning System (Deck)
• Bridle Tensioner Limit Switches
• Catapult Control Systems
• Fuses And Circuit Breakers
• C-7/C-11 Control Console
• C-7/C-11 Control Console Control Panel
• Sequence Of Catapult Operation
• Cam Control Unit
• Cam-Operated Pilot Valves
• C-13 Control Console
• Push Button Controls
• Malfunction Panel
• Transfer Switches (All Catapults)
• Integrated Catapult Control System (Iccs) Cvn-68 And Subsequent Carriers
• Monitor Control Console
• Catapult-Officer Control Console
• Emergency Deckedge Control Panel
• Left-Intermediate-Front Panel
• Right-Front Panel
• No-Load Test Launchings
• Catapult Launching Log Sheets
• Steam Catapult Log Sheet
• Automated Shot And Recovery Logs Program
• Firing Catapult (First Launching)
• Suspend Procedures
• Intermediate Launchings
• Integrated Catapult Control Station (Iccs) Launching Procedures
• Safety Precautions
• Deckedge Panel And/Or Control Console
• Securing The Catapult
• Periodic Inspections
• Catapult Work (Rough) Logbook

Chapter 5 Associated Launching Equipment

• Mk 7 Mod 0 Jet Blast Deflector
• Deckedge Control Panel (Mk 7 Mod 0/Mod 2)
• Water-Cooled Panel Assembly
• Hydraulic System
• Hydraulic Control Piping Assembly (Mk 7 Mod 0)
• Control System
• Emergency Operation Procedures
• Inoperative Deckedge Control Panel Or Portable Electrical System Control Box
• Hoses, Seals, And O-Rings
• Troubleshooting
• Nose-Gear-Launch Slide
• Nose-Gear-Launch Actuator Reset Assembly
• Nose-Gear-Launch Buffer Cylinder
• Nose-Gear-Launch Shock Absorber Assembly
• Nose-Gear-Launch Control System
• Preparation For Use, Maintenance, And Testing

Chapter 6 The Aircraft Launch And Recovery Equipment Maintenance Program (Alremp)

• Maintenance Levels
• Alremp Support
• Maintenance Control (Mc)
• Visual Information Display System (Vids)
• Maintenance Action Form (Maf) Cards
• Work Center Vids Board
• Aircraft Launch And Recovery Equipment (Alre) Maintenance Action Form (Maf)
• Aircraft Launch And Recovery Equipment (Alre) Maintenance Action Form (Maf)
• Pms Maintenance Requirement Status Boards
• Alre Pms Maintenance Requirement Status Board (Maintenance Control)
• Alre Pms Maintenance Requirement Status Board (Catapult)
• Tool Control Program (Tcp)
• Quality Assurance Branch Organization
• Quality Assurance Branch Responsibilities And Functions
• Quality Assurance Inspector Qualifications
• Alre Quality Assurance Inspector Recommendation/Deslgnatlon Form
• Summary
• Summary-Cont.

Appendix I Glossary

• Appendix I Glossary-Cont.
• Appendix I Glossary-Cont.
• Appendix I Glossary-Cont.
• Appendix I Glossary-Cont.
• Appendix I Glossary-Cont.

Appendix Ii References Used To Develop This Traman

• Appendix Ii References Used To Develop This Traman-Cont.
• Appendix Ii References Used To Develop This Traman-Cont.

Index

• Index-Cont.
• Index-Cont.
• Index-Cont.

Assignment Questions

• Assignment 1
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• Assignment 2
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• Assignment 3
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• Assignment 4
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• Assignment 4-Cont.

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