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Page Title: REPLACING SAFETY DISCS AND WASHERS ON INFLATION VALVES
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Disassembly of Inflation Valve Safety Disc Assembly
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by   the   introduction   of   nitrogen   at   200   psi and   then   the   addition   of   a   proper   charge   of carbon    dioxide. The   addition   of   nitrogen   in   carbon   dioxide cylinders   provides   additional   pressure.   This pressure  expels  the  carbon  dioxide  at  extremely cold   temperatures   (below   0°F)   at   a   much   higher rate   than   would   the   pressure   of   the   carbon dioxide   itself.   Winterized   cylinders   have   a   carbon dioxide   charge   less   than   rated   capacity.   As   a   result the   total   pressure   is   lower   at   high   temperatures than   with   rated   charge,   even   though   nitrogen   has been   added.   Thus   winterized   cylinders   can   be subjected   to   160°F   without   the   safety   disc rupturing. REPLACING   SAFETY   DISCS   AND WASHERS   ON   INFLATION   VALVES If   you   are   not   familiar   with   the   flotation equipment,   replacing   safety   discs   and   washers   on the   various   CO2 cylinders   can   be   very   difficult. You   will   need   some   special   tools   to   replace   the . safety   disc   and   washers   on   inflation   valve a s s e m b l i e s     A - 1 2 8 / 8 1 7 4 4 4 ,     M I L - V - 8 1 7 2 2 (Flu-6/P),   and   MIL-V-25492   (figure   3-9).   You will   require   a   torque   wrench,   a   five-sixteenth inch   socket,   and   apiece   of   hex   stock   5/16   x   2 inches    long. O n c e    y o u    h a v e    t h e s e    t o o l s, changing   the   safety   disc   will   be   a   simple   process. W A R N I NG Before  you  perform  any  work  on  inflation v a l v e s, e n s u r e     t h a t     C O2  i n f l a t i o n assemblies  are  completely  discharged.  Do not   remove   the   valve   or   valve   safety   disc p l u g    f r o m    a    c h a r g e d    CO2  a s s e m b l y. Insert   the   5/16-   x   2-inch   stock   into   the disc   plug   and   remove   the   safety   disc plug.  Then  insert  the  safety  disc  and  washer as   shown   in   figure   3-9.   To   replace   these items,   simply   reinstall   them   into   the   infla- tion   valve.   Remember   to   install   new washers   and   safety   discs.   Use   a   torque wrench   to   make   the   following   torque   valve adjustments. Valve Torque   (lb) A-18 29 MIL-V-81722   (Flu-6/P) 15-17 MIL-V-25492 28-35 (Hood   valve) NOTE:   While   you   are   tightening   the disc   plug,   align   the   insert   with   the   plug. safety 3-13

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