TM-9-2815-225-34P Engine Diesel (Multifuel) Injected: Turbo Charged Fuel Injected Water Cooled 6 Cylinder Assembly Manual



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Tm-9-2815-225-34p

Chapter 1 Introduction
Section Ii. Equipment Description And Data
1-9. Location And Description Of Major Components
1-9. Location And Description Of Major Components (Contd)
1-10. Equipment Data
1-10. Equipment Data (Contd)
Chapter 2 Service And Troubleshooting Instructions
Section Iii. Troubleshooting
2-7. Troubleshooting Symptom Index
Table 2-1. Mechanical Troubleshooting (Contd)
Mechanical Troubleshooting (Contd)
Mechanical Troubleshooting (Contd).
Mechanical Troubleshooting (Contd).
Mechanical Troubleshooting (Contd).
Mechanical Troubleshooting (Contd).
Mechanical Troubleshooting (Contd).
Chapter 3 Maintenance
3-3. Task Summary
3-4. Lifting Engine
Cleaning (Contd)
B. Castings.
B. Castings.
3-10. Assembly
Section Ii. Disassembly
Task Summary (Contd)
3-13. Mounting Engine On Maintenance Stand
Mounting Engine On Maintenance Stand (Contd)
B. Draining
Mounting Engine On Maintenance Stand (Contd)
Mounting Engine On Maintenance Stand (Contd)
Mounting Engine On Maintenance Stand (Contd)
E. Component Removal (Contd)
Mounting Engine On Maintenance Stand (Contd)
E. Component Removal (Contd)
Mounting Engine On Maintenance Stand (Contd)
E. Component Removal (Contd)
Mounting Engine On Maintenance Stand (Contd)
E. Component Removal (Contd)
Mounting Engine On Maintenance Stand (Contd)
Mounting Engine On Maintenance Stand (Contd)
Mounting Engine On Maintenance Stand (Contd)
3-14. Vibration Damper And Crankshaft Pulley Removal
Vibration Damper And Crankshaft Pulley Removal (Contd)
3-15. Accessory Drive Pulley Removal
Accessory Drive Pulley Removal (Contd)
3-16. Fuel Pump Removal
Fuel Pump Removal (Contd)
Removal (Contd)
Fuel Pump Removal (Contd)
Removal (Contd)
Fuel Pump Removal (Contd)
3-17. Air Compressor Removal
Air Compressor Removal (Contd)
Removal (Contd)
Air Compressor Removal (Contd)
3-18. Accessory Drive Housing Assembly Removal
Accessory Drive Housing Assembly Removal (Contd)
3-19. Oil Pump Removal
Oil Pump Removal (Contd)
Removal (Contd)
Oil Pump Removal (Contd)
3-20. Air Aftercooler Removal
Air Aftercooler Removal (Contd)
3-21. Engine Retarder Removal
Engine Retarder Removal (Contd)
3-22. Rocker Arm Housing Assembly And Pushrods Removal
Rocker Arm Housing Assembly And Pushrods Removal (Contd)
3-23. Injector Assembly Removal
Injector Assembly Removal (Contd)
3-24. Cylinder Head Assembly Removal
Cylinder Head Assembly Removal (Contd)
3-25. Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal (Contd)
Removal (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal (Contd)
Removal (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Removal (Contd)
3-26. Oil Pan Removal
Oil Pan Removal (Contd)
3-27. Front Gear Cover Removal
Removal (Contd)
3-28. Cam Follower Assemblies And Camshaft Removal
Follow-On Tasks
3-29. Piston, Connecting Rod, And Bearings Removal
Piston, Connecting Rod, And Bearings Removal (Contd)
Removal (Contd)
Piston, Connecting Rod, And Bearings Removal (Contd)
3-30. Cylinder Liner Removal
Cylinder Liner Removal (Contd)
3-31. Engine Crankshaft And Main Bearings Removal
Engine Crankshaft And Main Bearings Removal (Contd)
Removal (Contd)
Engine Crankshaft And Main Bearings Removal (Contd)
Section Iii. Repair
3-33. Task Summary (Contd)
List Of Tasks
List Of Tasks (Contd)
List Of Tasks (Contd)
List Of Tasks (Contd)
List Of Tasks (Contd)
3-34. Engine Block Repair
A. Disassembly
Engine Block Repair (Contd)
B. Cleaning (Contd)
Engine Block Repair (Contd)
C. Inspection And Repair
Engine Block Repair (Contd)
C. Inspection And Repair (Contd)
Engine Block Repair (Contd)
C. Inspection And Repair (Contd)
Engine Block Repair (Contd)
C. Inspection And Repair (Contd)
Engine Block Repair (Contd)
C. Inspection And Repair (Contd)
Engine Block Repair (Contd)
C. Inspection And Repair (Contd)
Engine Block Repair (Contd)
C. Inspection And Repair (Contd)
Engine Block Repair (Contd)
D. Assembly
Engine Block Repair (Contd)
D. Assembly (Contd)
Engine Block Repair (Contd)
D. Assembly (Contd)
Engine Block Repair (Contd)
D. Assembly (Contd)
Engine Block Repair (Contd)
3-35. Cylinder Head And Valve Repair
Cylinder Head And Valve Repair (Contd)
A. Disassembly (Contd)
Cylinder Head And Valve Repair (Contd)
B. Cleaning
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair
Cylinder Head And Valve Repair (Contd)
C. Inspection (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
C. Inspection And Repair (Contd)
Cylinder Head And Valve Repair (Contd)
D. Assembly And Testing
Cylinder Head And Valve Repair (Contd)
D. Assembly And Testing (Contd)
Cylinder Head And Valve Repair (Contd)
D. Assembly And Testing (Contd)
Cylinder Head And Valve Repair (Contd)
Vibration Damper And Crankshaft Pulley Repair
Vibration Damper And Crankshaft Pulley Repair (Contd)
3-37. Crankshaft Repair
Crankshaft Repair (Contd)
B. Inspection
Crankshaft Repair (Contd)
B. Inspection (Contd)
Table 1. Crankshaft Dimensions And Points Of Measurement
B. Inspection (Contd)
Table 2. Crankshaft Magnetic Inspection
B. Inspection (Contd)
Crankshaft Repair (Contd)
B. Inspection (Contd)
Table 2. Crankshaft Magnetic Inspection
B. Inspection (Contd)
Table 2. Crankshaft Magnetic Inspection
B. Inspection (Contd)
Table 2. Crankshaft Magnetic Inspection
B. Inspection (Contd)
Crankshaft Repair (Contd)
B. Inspection (Contd)
Crankshaft Repair (Contd)
3-38. Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Repair
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Repair (Contd)
B. Inspection (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Repair (Contd)
3-39. Piston, Connecting Rod, And Bearing Repair
Piston, Connecting Rod, And Bearing Repair (Contd)
A. Disassembly (Contd)
Piston, Connecting Rod, And Bearing Repair (Contd)
C. Inspection (Contd)
Piston, Connecting Rod, And Bearing Repair (Contd)
C. Inspection (Contd)
Piston, Connecting Rod, And Bearing Repair (Contd)
C. Inspection (Contd)
Piston, Connecting Rod, And Bearing Repair (Contd)
C. Inspection (Contd)
Piston, Connecting Rod, And Bearing Repair (Contd)
D. Assembly
Piston, Connecting Rod, And Bearing Repair (Contd)
3-40. Camshaft, Cam Follower, And Pushrod Repair
Camshaft Cam Follower, And Pushrod Repair (Contd)
A. Disassembly (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
C. Inspection (Contd)
Camshaft Cam Follower, And Pushrod Repair (Contd)
C. Inspection (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
C. Inspection (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
C. Inspection (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
C. Inspection (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
C. Inspection (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
D. Assembly
Camshaft Cam Follower, And Pushrod Repair (Contd)
D. Assembly (Contd)
Camshaft, Cam Follower, And Pushrod Repair (Contd)
3-41. Rocker Levers And Housing Repair
Rocker Levers And Housing Repair (Contd)
B. Cleaning
Rocker Levers And Housing Repair (Contd)
C. Inspection (Contd)
Rocker Levers And Housing Repair (Contd)
C. Inspection (Contd)
Rocker Levers And Housing Repair (Contd)
D. Assembly
Rocker Levers And Housing Repair (Contd)
3-42. Oil Cooler Repair
Oil Cooler Repair (Contd)
A. Disassembly (Contd)
Oil Cooler Repair (Contd)
A. Disassembly (Contd)
Oil Cooler Repair (Contd)
B. Cleaning
Oil Cooler Repair (Contd)
C. Inspection
Oil Cooler Repair (Contd)
C. Inspection (Contd)
Oil Cooler Repair (Contd)
D. Assembly
Oil Cooler Repair (Contd)
D. Assembly (Contd)
Oil Cooler Repair (Contd)
D. Assembly (Contd)
Oil Cooler Repair (Contd)
3-43. Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair
Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
B. Cleaning
Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
C. Inspection (Contd)
Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
C. Inspection (Contd)
Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
D. Assembly
Oil Pan, Dipstick, Oil Suction Tubes, And Breather Tube Repair (Contd)
3-44. Oil Pump Repair
Oil Pump Repair (Contd)
A. Disassembly (Contd)
Oil Pump Repair (Contd)
A. Disassembly (Contd)
Oil Pump Repair (Contd)
B. Cleaning
Oil Pump Repair (Contd)
C. Inspection
Oil Pump Repair (Contd)
C. Inspection (Contd)
Oil Pump Repair (Contd)
D. Assembly
Oil Pump Repair (Contd)
D. Assembly (Contd)
Oil Pump Repair (Contd)
D. Assembly (Contd)
Oil Pump Repair (Contd)
3-45. Air Aftercooler Repair
Air Aftercooler Repair (Contd)
B. Cleaning
Air Aftercooler Repair (Contd)
D. Assembly
Air Aftercooler Repair (Contd)
D. Assembly (Contd)
Air Aftercooler Repair (Contd)
3-46. Exhaust Manifold Repair
Exhaust Manifold Repair (Contd)
C. Inspection
Exhaust Manifold Repair (Contd)
3-47. Turbocharger Repair
Turbocharger Repair (Contd)
A. Disassembly (Contd)
Turbocharger Repair (Contd)
B. Cleaning And Inspection
Turbocharger Repair (Contd)
B. Cleaning And Inspection (Contd)
3-47. Turbocharger Repair (Contd)
B. Cleaning And Inspection (Contd)
Turbocharger Repair (Contd)
C. Assembly
Turbocharger Repair (Contd)
C. Assembly (Contd)
Turbocharger Repair (Contd)
C. Assembly (Contd)
Turbocharger Repair (Contd)
3-48. Front Gear Cover Repair
Front Gear Cover Repair (Contd)
C. Inspection (Contd)
Front Gear Cover Repair (Contd)
3-49. Accessory Drive Repair
Accessory Drive Repair (Contd)
B. Cleaning
Accessory Drive Repair (Contd)
D. Assembly
Accessory Drive Repair (Contd)
D. Assembly (Contd)
Accessory Drive Repair (Contd)
3-50. Engine Retarder Repair
Engine Retarder Repair (Contd)
A. Disassembly (Contd)
Engine Retarder Repair (Contd)
A. Disassembly (Contd)
Engine Retarder Repair (Contd)
C. Assembly
Engine Retarder Repair (Contd)
3-51. Air Compressor Repair
Air Compressor Repair (Contd)
A. Disassembly (Contd)
Air Compressor Repair (Contd)
A. Disassembly (Contd)
Air Compressor Repair (Contd)
A. Disassembly (Contd)
Air Compressor Repair (Contd)
B. Cleaning
Air Compressor Repair (Contd)
C. Inspection And Repair (Contd)
Air Compressor Repair (Contd)
C. Inspection And Repair (Contd)
Air Compressor Repair (Contd)3
C. Inspection And Repair (Contd)
Air Compressor Repair (Contd)
C. Inspection And Repair (Contd)
Air Compressor Repair (Contd)
C. Inspection And Repair (Contd)
Air Compressor Repair (Contd)
D. Assembly
Air Compressor Repair (Contd)
D. Assembly (Contd)
Air Compressor Repair (Contd)
D. Assembly (Contd)
Air Compressor Repair (Contd)
D. Assembly (Contd)
Air Compressor Repair (Contd)
3-52. Fuel Injector Repair
Fuel Injector Repair (Contd)
B. Cleaning
Fuel Injector Repair (Contd)
C. Inspection
Fuel Injector Repair (Contd)
C. Inspection (Contd)
Fuel Injector Repair (Contd)
D. Assembly
Fuel Injector Repair (Contd)
D. Assembly (Contd)
Fuel Injector Repair (Contd)
3-53. Fuel Injector Testing; Test No. 1
Fuel Injector Testing; Test No. 1 (Contd)
A. Cup To Plunger Seal Test (Contd)
Fuel Injector Testing; Test No. 1 (Contd)
B. Check Ball Leakage
Fuel Injector Testing; Test No. 1 (Contd)
3-54. Fuel Injector Testing; Test No. 2
Fuel Injector Testing; Test No. 2 (Contd)
B. Spray Pattern
Fuel Injector Testing; Test No. 2 (Contd)
3-55. Fuel Injector Testing; Test No. 3
Fuel Injector Testing; Test No. 3 (Contd)
A. Setting Up Test Stand (Contd)
Fuel Injector Testing; Test No. 3 (Contd)
A. Setting Up Test Stand (Contd)
Fuel Injector Testing; Test No. 3 (Contd)
A. Setting Up Test Stand (Contd)
Fuel Injector Testing; Test No. 3 (Contd)
B. Setting Up Injector On Test
Fuel Injector Testing; Test No. 3 (Contd)
C. Testing Check Ball Seating
Fuel Injector Testing; Test No. 3 (Contd)
D. Adjusting And Measuring Fuel Delivery
Fuel Injector Testing; Test No. 3 (Contd)
D. Adjusting And Measuring Fuel Delivery (Contd)
Fuel Injector Testing; Test No. 3 (Contd)
D. Adjusting And Measuring Fuel Delivery (Contd)
Fuel Injector Testing; Test No. 3 (Contd)
D. Adjusting And Measuring Fuel Delivery (Contd)
Fuel Injector Testing; Test No. 3 (Contd)
E. Top-Stop Injector
Fuel Injector Testing; Test No. 3 (Contd)
3-56. Fuel Pump Repair
Fuel Pump Repair (Contd)
C. Inspection
Fuel Pump Repair (Contd)
3-57. Solenoid Valve Repair
Solenoid Valve Repair (Contd)
C. Cleaning
Solenoid Valve Repair (Contd)
F. Installation
Solenoid Valve Repair (Contd)
3-58. Fuel Damper And Head Repair
Fuel Damper And Head Repair (Contd)
C. Cleaning
Fuel Damper And Head Repair (Contd)
3-59. Fuel Gear Pump Repair
Fuel Gear Pump Repair (Contd)
C. Cleaning
Fuel Gear Pump Repair (Contd)
E. Assembly
F. Installation
3-60. Fuel Pump Governor Spring Repair
Fuel Pump Governor Spring Repair (Contd)
B. Cleaning
Fuel Pump Governor Spring Repair (Contd)
3-61. Fuel Pump Front Cover And Governor Repair
Fuel Pump Front Cover And Governor Repair (Contd)
B. Disassembly (M915a1/Big Cam Iii)
Fuel Pump Front Cover And Governor Repair (Contd)
C. Cleaning
Fuel Pump Front Cover And Governor Repair (Contd)
E. Assembly (M915a1/Big Cam)
Fuel Pump Front Cover And Governor Repair (Contd)
E. Assembly (M915a1/Big Cam Iii) (Contd)
Fuel Pump Front Cover And Governor Repair (Contd)
F. Installation
Fuel Pump Front Cover And Governor Repair (Contd)
G. Disassembly (M915/Big Cam I)
Fuel Pump Front Cover And Governor Repair (Contd)
I. Assembly (M915/Big Cam I)
Fuel Pump Front Cover And Governor Repair (Contd)
I. Assembly (M915/Big Cam I) (Contd)
Fuel Pump Front Cover And Governor Repair (Contd)
3-62. Fuel Pump Main Housing Repair
Fuel Pump Main Housing Repair (Contd)
A. Disassembly (Contd)
Fuel Pump Main Housing Repair (Contd)
B. Cleaning
Fuel Pump Main Housing Repair (Contd)
C. Inspection And Repair (Contd)
Fuel Pump Main Housing Repair (Contd)
C. Inspection And Repair (Contd)
Class And Size Ptg-Afc Governor Plungers.
D. Assembly
Fuel Pump Main Housing Repair (Contd)
D. Assembly (Contd)
Fuel Pump Main Housing Repair (Contd)
D. Assembly (Contd)
Fuel Pump Main Housing Repair (Contd)
D. Assembly (Contd)
Fuel Pump Main Housing Repair (Contd)
D. Assembly (Contd)
Fuel Pump Main Housing Repair (Contd)
D. Assembly (Contd)
Fuel Pump Main Housing Repair (Contd)
3-63. Fuel Pump Testing And Calibration
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd)
Fuel Pump Testing And Calibration (Contd).
Fuel Pump Testing And Calibration (Contd)
B. Fuel Pump Nameplate Data
B. Fuel Pump Nameplate Data
C. Mounting Fuel Pump To Test
Fuel Pump Testing And Calibration (Contd)
C. Mounting Fuel Pump To Test Stand (Contd)
Fuel Pump Testing And Calibration (Contd)
C. Mounting Fuel Pump To Test Stand (Contd)
Fuel Pump Testing And Calibration (Contd)
C. Mounting Fuel Pump To Test Stand (Contd)
Fuel Pump Testing And Calibration (Contd)
C. Mounting Fuel Pump To Test Stand (Contd)
Fuel Pump Testing And Calibration (Contd)
C. Mounting Fuel Pump To Test Stand (Contd)
Fuel Pump Testing And Calibration (Contd)
D. Fuel Pump Run-In (Big Cam I And Big Cam Iii)
Fuel Pump Testing And Calibration (Contd)
D. Fuel Pump Run-In (Big Cam I And Big Cam Iii) (Contd)
Fuel Pump Testing And Calibration (Contd])
D. Fuel Pump Run-In (Big Cam I And Big Cam Iii) (Contd)
Fuel Pump Testing And Calibration (Contd)
E. Fuel Pump Vacuum And Seal
Fuel Pump Testing And Calibration (Contd)
F. Fuel Pump Vacuum
Fuel Pump Testing And Calibration (Contd)
G. Governor Cutoff Rpm Check
Fuel Pump Testing And Calibration (Contd)
G. Governor Cutoff Rpm Check (Contd)
Fuel Pump Testing And Calibration (Contd)
H. Throttle Leakage
Fuel Pump Testing And Calibration (Contd)
H. Throttle Leakage (Contd)
Fuel Pump Testing And Calibration (Contd)
H. Throttle Leakage (Contd)
Fuel Pump Testing And Calibration (Contd)
I. Throttle Lever Travel Adjustment
Fuel Pump Testing And Calibration (Contd)
J. Fuel Pump Idle Speed Check
Fuel Pump Testing And Calibration (Contd)
K. Fuel Pump Main Pressure Adjustment
Fuel Pump Testing And Calibration (Contd)
L. Calibration Check Points
Fuel Pump Testing And Calibration (Contd)
L. Calibration Check Points (Contd)
Fuel Pump Testing And Calibration (Contd)
M. Afc Plunger Setting Procedures
Fuel Pump Testing And Calibration (Contd)
M. Afc Plunger Setting Procedures (Contd)
M. Afc Plunger Setting Procedures (Contd)
N. No-Air Screw
Fuel Pump Testing And Calibration (Contd)
O. Removing Fuel Pump From Test Stand
Fuel Pump Testing And Calibration (Contd)
O. Removing Fuel Pump From Test Stand (Contd)
Fuel Pump Testing And Calibration (Contd)
3-64. Water Pump Repair
Water Pump Repair (Contd)
A. Disassembly (Contd)
Water Pump Repair (Contd)
B. Cleaning
Water Pump Repair (Contd)
C. Inspection
Water Pump Repair (Contd)
C. Inspection (Contd)
Water Pump Repair (Contd)
D. Assembly
Water Pump Repair (Contd)
D. Assembly (Contd)
Water Pump Repair (Contd)
D. Assembly (Contd)
Water Pump Repair (Contd)
D. Assembly (Contd)
Water Pump Repair (Contd)
D. Assembly (Contd)
Water Pump Repair (Contd)
Section Iv. Assembly
3-66. Task Summary (Contd)
List Of Tasks (Contd)
3-67. Cylinder Liner Installation
Cylinder Liner Installation (Contd)
3-68. Engine Crankshaft And Main Bearings Installation
Engine Crankshaft And Main Bearings Installation (Contd)
Installation (Contd)
Engine Crankshaft And Main Bearings Installation (Contd)
Installation (Contd)
Engine Crankshaft And Main Bearings Installation (Contd)
Installation (Contd)
Engine Crankshaft And Main Bearings Installation (Contd)
3-69. Piston, Connecting Rod, And Bearings Installation
Piston, Connecting Rod, And Bearings Installation (Contd)
Installation (Contd)
Piston, Connecting Rod, And Bearings Installation (Contd)
Installation (Contd)
Piston, Connecting Rod, And Bearings Installation (Contd)
3-70. Cam Follower Assemblies And Camshaft Installation
Cam Follower Assemblies And Camshaft Installation (Contd)
Installation (Contd)
Cam Follower Assemblies And Camshaft Installation (Contd)
3-71. Cylinder Head Assembly And Pushrods Installation
Cylinder Head Assembly And Pushrods Installation (Contd)
Installation (Contd)
3-71. Cylinder Head Assembly And Pushrods Installation (Contd)
3-72. Injection Timing
3-72. Injection Timing (Contd)
B. Injection Timing Cylinder No.
3-72. Injection Timing (Contd)
B. Injection Timing Cylinder No. 1 (Contd)
Injection Timing (Contd)
B. Injection Timing Cylinder No. 1 (Contd)
C. Changing Injection Timing
C. Changing Injection Timing (Contd)
Injection Timing (Contd)
3-73. Accessory Drive Housing Assembly Installation
Accessory Drive Housing Assembly Installation (Contd)
Installation (Contd)
Accessory Drive Housing Assembly Installation (Contd)
3-74. Oil Pump Installation
Oil Pump Installation (Contd)
Installation (Contd)
Oil Pump Installation (Contd)
3-75. Front Gear Cover Installation
Front Gear Cover Installation (Contd)
Installation (Contd)
Front Gear Cover Installation (Contd)
Installation (Contd)
Front Gear Cover Installation (Contd)
3-76. Accessory Drive Pulley Installation
Accessory Drive Pulley Installation (Contd)
3-77. Air Compressor Installation
Air Compressor Installation (Contd)
Installation (Contd)
Air Compressor Installation (Contd)
3-78. Fuel Pump Installation
Fuel Pump Installation (Contd)
A. Fuel Pump Installation (Contd)
Fuel Pump Installation (Contd)
B. Fuel Supply Line Installation
Fuel Pump Installation (Contd)
B. Fuel Supply Line Installation (Contd)
Fuel Pump Installation (Contd)
C. Attenuator Air Tank Installation (M915/Big Cam I Only)
Fuel Pump Installation (Contd)
3-79. Vibration Damper And Crankshaft Pulley Installation
Vibration Damper And Crankshaft Pulley Installation (Contd)
3-80. Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
Installation (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
Installation (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
Installation (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
Installation (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
Installation (Contd)
Flexplate Or Flywheel, Flywheel Housing, And Rear Cover Installation (Contd)
3-81. Oil Pan Installation
Oil Pan Installation (Contd)
Installation (Contd)
Oil Pan Installation (Contd)
Installation (Contd)
Oil Pan Installation (Contd)
Installation (Contd)
Oil Pan Installation (Contd)
Installation (Contd)
Oil Pan Installation (Contd)
Installation (Contd)
Oil Pan Installation (Contd)
3-82. Injector Assembly Installation
Injector Assembly Installation (Contd)
Installation (Contd)
Injector Assembly Installation (Contd)
3-83. Valve Crossheads Installation And Adjustment
Valve Crossheads Installation And Adjustment (Contd)
Installation (Contd)
Valve Crossheads Installation And Adjustment (Contd)
3-84. Rocker Arm Housing Assembly Installation
Rocker Arm Housing Assembly Installation (Contd)
Installation (Contd)
Rocker Arm Housing Assembly Installation (Contd)
3-85. Injector And Valve Adjustment
Injector And Valve Set Position
Adjustment (Contd)
Injector And Valve Set Position
Adjustment (Contd)
Injector And Valve Adjustment (Contd)
3-86. Engine Retarder Installation
Engine Retarder Installation (Contd)
A. Installation (Contd)
Engine Retarder Installation (Contd)
B. Slave Piston Adjustment (Contd)
Engine Retarder Installation (Contd)
3-87. Air Aftercooler Installation
Air Aftercooler Installation (Contd)
Installation (Contd)
Air Aftercooler Installation (Contd)
3-88. Removing Engine From Maintenance Stand
Removing Engine From Maintenance Stand (Contd)
B. Component Installation
Removing Engine From Maintenance Stand (Contd)
B. Component Installation (Contd)
Removing Engine From Maintenance Stand (Contd)
B. Component Installation (Contd)
Removing Engine From Maintenance Stand (Contd)
B. Component Installation (Contd)
Removing Engine From Maintenance Stand (Contd)
B. Component Installation (Contd)
Removing Engine From Maintenance Stand (Contd)
Section V. Testing
List Of Tasks
3-91. Starting Repaired Engine
Starting Repaired Engine (Contd)
C. Priming Fuel System
Starting Repaired Engine (Contd)
E. Prerun Startup
Starting Repaired Engine (Contd)
3-92. Engine Dynamometer Testing
Engine Dynamometer Testing (Contd)
B. Break-In Running
Engine Dynamometer Testing (Contd)
Table 3-1. Dynamometer Test Chart
Engine Dynamometer Testing (Contd)
Engine Dynamometer Testing (Contd)
C. Power Check
D. Smoke Level Check
Table 3-1. Dynamometer Test Chart
3-93. On-Engine Fuel Pump Adjustment
On-Engine Fuel Pump Adjustment (Contd)
B. Idle Speed Adjustment
On-Engine Fuel Pump Adjustment (Contd)
D. High Idle Speed Adjustment
On-Engine Fuel Pump Adjustment (Contd)
F. Checking And Adjusting Engine Fuel
On-Engine Fuel Pump Adjustment (Contd)
G. Checking And Adjusting Throttle
On-Engine Fuel Pump Adjustment (Contd)
I. Checking Fuel Filter Restriction
On-Engine Fuel Pump Adjustment (Contd)
J. Fuel Pump Seal Installation
On-Engine Fuel Pump Adjustment (Contd)
Section Vi. General Maintenance Instructions
3-97. Long-Term Storage
3-98. Preparing An Engine From Storage To Service
Appendix A References
A-3. Other Publications (Contd)
Appendix B Direct Support And General Support Maintenance Repair Parts And Special Tools List
(1) Source Code.
(3) Recoverability Code.
B-4. Explanation Of Columns
B-5. Special Information.
Figure 1. Dressed Engine And Container.
Description And Usable On Codes
Figure 2. Engine Block.
Description And Usable On Codes
Description And Usable On Codes
Figure 3. Cylinder Head Assembly.
Description And Usable On Codes
Description And Usable On Codes
Figure 4. Crankshaft Assembly.
Description And Usable On Codes
Figure 5. Flexdisk, Ring Gear, And Housing
Description And Usable On Codes
Figure 6. Piston And Connecting Rod Assembly.
Description And Usable On Codes
Figure 7. Camshaft Assembly And Followers.
Description And Usable On Codes
Description And Usable On Codes
Figure 8. Rocker Arm Assembly.
Description And Usable On Codes
Description And Usable On Codes
Figure 9. Rocker Cover.
Description And Usable On Codes
Figure 10. Oil Cooler And Filter, M915a1 Only
Description And Usable On Codes
Figure 11. Oil Cooler And Filter, M915 Only.
Description And Usable On Codes
Description And Usable On Codes
Figure 12. Oil Pan, Dipstick, And Breather Tube
Description And Usable On Codes
Description And Usable On Codes
Figure 13. Oil Lubricating Pump
Description And Usable On Codes
Description And Usable On Codes
Figure 14. Air Aftercooler.
Description And Usable On Codes
Description And Usable On Codes
Figure 15. Exhaust Manifold
Description And Usable On Codes
Figure 16. Gear Cover
Description And Usable On Codes
Figure 17. Accessory Drive Pulley And Fan Clutch.
Description And Usable On Codes
Figure 18. Engine Retarder.
Description And Usable On Codes
Figure 19. Air Compressor Lines And Fittings
Description And Usable On Codes
Figure 20. Air Compressor And Governor Assembly (Sheet 1 Of 2).
Figure 20. Air Compressor And Governor Assembly (Sheet 2 Of 2).
Description And Usable On Codes
Description And Usable On Codes
Figure 21. Fuel Injector
Description And Usable On Codes
Figure 22. Fuel Lines And Fittings.
Description And Usable On Codes
Description And Usable On Codes
Figure 23. Fuel Pump.
Description And Usable On Codes
Figure 24. Fuel Pump Main Housing.
Description And Usable On Codes
Description And Usable On Codes
Figure 25. Fuel Gear Pump.
Description And Usable On Codes
Figure 26. Turbocharger And Component Parts
Description And Usable On Codes
Figure 27. Turbocharger Assembly.
Description And Usable On Codes
Figure 28. Solenoid Valve
Description And Usable On Codes
Figure 29. Fuel Pump Front Cover, Governor, And Tach Drive
Description And Usable On Codes
Description And Usable On Codes
Figure 30. Fuel Pump Damper, Head, And Fuel Filter.
Description And Usable On Codes
Figure 31. Ether Quick-Start Kit.
Description And Usable On Codes
Figure 32. Fuel Control Lever.
Description And Usable On Codes
Figure 33. Thermostat Housing, Water Manifold, And Component Parts.
Description And Usable On Codes
Description And Usable On Codes
Figure 34. Water Filter And Component Parts
Description And Usable On Codes
Figure 35. Water Pump And Idler.
Description And Usable On Codes
Description And Usable On Codes
Description And Usable On Codes
Description And Usable On Codes
Description And Usable On Codes
Figure 36. Direct Support Special Tools-1
Description And Usable On Codes
Figure 37. Direct Support Special Tools-2.
Description And Usable On Codes
Figure 38. Direct Support Special Tools-3.
Description And Usable On Codes
Figure 39. Direct Support Special Tools (Supplemental), (Sheet 1 Of 2).
Figure 39. Direct Support Special Tools (Supplemental), (Sheet 2 Of 2).
Description And Usable On Codes
Figure 40. General Support Special Tools-1.
Description And Usable On Codes
Figure 41. General Support Special Tools-2
Description And Usable On Codes
Figure 42. General Support Special Tools-3.
Description And Usable On Codes
Figure 43. General Support Special Tools-1 (Supplemental).
Description And Usable On Codes
Figure 44. General Support Special Tools-2 (Supplemental).
Description And Usable On Codes
Figure 45. General Support Special Tools-3 (Supplemental).
Description And Usable On Codes
Figure 46. Direct And General Support Special Tools-1.
Description And Usable On Codes
Figure 47. Direct Support Special Tools-2.
Description And Usable On Codes
Figure 48. Direct Support Special Tools-3.
Description And Usable On Codes
Figure 49. General Support Special Tools-1.
Description And Usable On Codes
Figure 50. General Support Special Tools-2.
Description And Usable On Codes
Figure 51. General Support Special Tools-3.
Description And Usable On Codes
Figure 52. General Support Special Tools-4.
Description And Usable On Codes
Section Iv Cross-Reference Indexes
National Stock Number Index
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Stock Number
Cross-Reference Indexes
Part Number Index
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Part Number
Appendix C Expendable/Durable Supplies And Materials List
Expendable/Durable Supplies And Materials List
Expendable/Durable Supplies And Materials List (Contd)
Expendable/Durable Supplies And Materials List (Contd)
Appendix D Illustrated List Of Manufactured Items
Section Ii. Illustrated Manufacturing Instructions
Figure D-2. Vibration Damper Guide Pin.
Figure D-3. Flywheel Housing Guide Pin.
Appendix E Torque Limits
Section I. Standard Torque Specifications
Section Ii. Engine Assembly Tightening Specifications
Part Name Or Location
Appendix F Wear Limits And Tolerances
Measurement
Measurement
Measurement
Measurement
Glossary Section I. List Of Abbreviations
Index
Index (Contd)
Index (Contd)
Index (Contd)
Index (Contd)
Index (Contd)
The Metric System And Equivalents

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