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Page Title: SUMMARY OF CPP INSPECTION REQUIREMENTS
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LEVEL III INSPECTION
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TM-43-0139 Painting Instructions for Army Material Manual
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CHAPTER 5 APPLICATION TECHNIQUES AND EQUIPMENT

TM 43-0139 (d) If  the  border  is  at  some  point  straight  across  from  (on  the  same  horizontal  plane  as)  the  RP,  use  the overspray gauge to locate the actual border line (para 4-13d) where border intersects RP's horizontal plane. (e) Mark point on border line where it intersects this plane, and measure distance from this point to RP. (f) If  border  is  not  on  same  horizontal  plane  as  RP  (see  figure  4-4  for  example),  drop  a  plumb  bob  from  the higher point, and measure distance from lower point to that point where its horizontal plane intersects plumb line.  (Again, the overspray gauge can help distinguish the actual border line (para 4-13d(2).) NOTE Vehicle must be level to get accurate measurement. (g) This  distance  must  be  within  +  1  inch  of  the  LD  on  worksheet.    If  it  is  not,  document  a  level  III  failure  in same way as level II failures (para 4-13d(3)(a)-(g)). (3) BWs.  A BW on the inspection worksheet (figure 4-4) is a dimension (in inches) with arrows and lines from a point on a black band border to a point on an opposite border of same black band.  Check these as follows: (a) Locate BW on worksheet.  Note points on opposite borders of same black band. (b) Go to equipment and locate corresponding points on actual applied borders. (c) Use  overspray gauge to distinguish each actual border line (para 4-13d(2)). (d) Measure distance between these lines at points corresponding to those marked on worksheet. (e) If  this  distance  is  not  within  +  1  inch,  document  level  III  failure  in  same  way  as  level  II  failures  (para  4- 13d(3)(a)-(g)). f. Level III Inspection Completion.    This  level  of  CPP  inspection  is  complete  when  at  least  one  point  on  each  black band border in each view of the equipment has been checked to ensure its location is within ± 1 inch of that specified on the drawings.  Checking each LD, delta and BW on the inspection worksheet minimally fulfills this requirement; however, additional  measurements  may  be  made  to  increase  confidence  levels  at  discretion  of  inspector.    Inspector  must  witness and accept correction of all failures found. 4-15.  COMPLETION OF FULL CPP INSPECTION The CPP inspection is complete when all three levels of inspection are complete. 4-16.  SUMMARY OF CPP INSPECTION REQUIREMENTS Inspection requirements vary with the method of CPP application.  As stated in Section II, robotic and template methods require  the  first  applied  pattern  to  pass  inspection  (all  levels),  thereby  making  that  robotic  program  or  template  certified. Subsequent patterns applied using that program or template shall be inspected on a random sample basis.  Manual and projection methods require each and every applied pattern to be inspected (all levels). 4-11/(4-12 blank)

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