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Page Title: TB-43-0213

• CORROSION PREVENTION AND CONTROL INCLUDING RUSTPROOFING PROCEDURES FOR TACTICAL VEHICLES AND TRAILERS
• WARNING SUMMARY
• WARNING SUMMARY-continued
• TABLE OF CONTENTS
• TABLE OF CONTENTS-continued
• TABLE OF CONTENTS-continued
• TABLE OF CONTENTS-continued
• LIST OF TABLES-continued
• CHAPTER 1. INTRODUCTION
• Table 1-1. Tactical Vehicle Rustproofing Instructions.
• Table 1-1. Tactical Vehicle Rustproofing Instructions.-continued
• SECTION II. DESCRIPTION AND DATA
• Special Tools.
• Table 1-4. Toxic Hazard Ratings of Rustproofing Material
• Safety Precautions.
• Unit SOPs/Manhour Requirements.
• CHAPTER 2. CORROSION PREVENTION AND CONTROL
• OXIDATION-REDUCTION REACTION
• The Four Elements of Rusting.
• Arresting Rust/Repairing Rust Damage
• Rust-Prone Areas.
• Figure 2-7. Rubrails and Stiffeners.
• Preventive Maintenance for Rust-Prone Areas.
• Section II. OTHER TYPES OF CORROSION
• Ozone and Ultraviolet Radiation.
• Table 2-1. The Galvanic Corrosion Potentiai of Different Metals.
• Stress Corrosion Cracking.
• Section III. CORROSION REMOVING COMPOUNDS
• Rust Arresting Coating (MIL-R-10036).
• Corrosion Removing Compound: Metal Conditioner and Rust Remover, Wash-off Type (MIL-M-10578A, Type l).
• Detergent General Purpose: Powder (P-D-220D).
• CHAPTER 3. RUSTPROOFING EQUIPMENT/EQUIPMENT MAINTENANCE AND PRELIMINARY INSTRUCTIONS
• Table 3-2. Rustproofing Equipment.
• Table 3-2. Rustproofing Equipment.-continued
• Figure 3-1. Standard Powerwash Equipment.
• Figure 3-2. Powerwash Operation (Typical).
• Material Pumps (Typical).
• Figure 3-5. Powerwash Spray Gun (Typical).
• Figure 3-6. Powerwash Equipment Platform (Typical),
• General Maintenance Information for Material Pumps.
• Figure 3-8. Typical Pump (Cutaway View).
• Figure 3-9. Typical Pump (Exploded View).
• Spray Guns.
• Table 3-3. Troubleshooting Powerwash Equipment.
• Table 3-4. Troubleshooting Material Pumps.
• Table 3-5. Troubleshooting Material Pumps-continued
• Figure 3-11. Typical Spray Gun System.
• Choice of Wands/Positioning Orifice to Adjust Spray.
• Figure 3-16, Wands, Flexible/Rigid.
• Operating Drum Heaters.
• Vehicle Emission Control Precautions
• Section III. VEHICLE PREPARATION
• General Drilling Instructions.
• Figure 3-21. Drill Stop.
• CHAPTER 4. 1/4-TON TRUCK: M151, M718, AND M825 SERIES
• Figure 4-2. Drilling Engine Compartment.
• Figure 4-5. Drilling Windshield Frame,
• Cleaning Procedures.
• Figure 4-7. Drilling Cargo Body Floor (M825 Only).
• Figure 4-8. Drilling Underbody (M151 and M151A1).
• Figure 4-9. Drilling Underbody (M151A2, M718A1, and M825),
• Section III. RUSTPROOFING PROCEDURES
• Figure 4-12. Rustproofing Windshield Frame.
• Rustproofing Underbody (M151 and M151A1)
• Figure 4-14. Rustproofing Underbody (M151 and M151Al1.
• Figure 4-15. Rustproofing Underbody (M151A2, M718A, and M825).
• Rustproofing Inspection.
• CHAPTER 5. 1 1/4-TON TRUCK: M880 AND M890 SERIES
• Section II. DRILLING AND CLEANING PROCEDURES
• Drilling Front Fenders and Rocker Panels
• Drilling Top of Doors
• Drilling Rear Window Frame
• Section III. RUSTPROOFING PROCEDURES
• Figure 5-14. Rustproofing Underbody.
• Figure 5-17. Rustproofing Cowl.
• Rustproofing Hood
• Rustproofing Fenders
• Rustproofing Front Floor
• Rustproofing Inspection.
• CHAPTER 6. 3/4-TON AND 1 1/4-TON TRUCK: M1008, M1008A1, M1009, M1010, M1028, AND M1031
• Section II. DRILLING AND CLEANING PROCEDURES
• Drilling Rear of Doors
• Cleaning Procedures.
• Section III. RUSTPROOFING PROCEDURES
• Figure 6-11. Rustproofing Underbody (M1009).
• Figure 6-16. Rustproofing Hood.
• Rustproofing Radiator Core Support
• Rustproofing Cargo Bed (M1008)
• Rustproofing Roof and Doorjamb Top
• Rustproofing Inspection.
• Component Installation.
• CHAPTER 7. 2 1/2-TON AND 5-TON TRUCKS: CABS (TYPICAL)
• Section II. DRILLING AND CLEANING PROCEDURES
• Cleaning Procedures
• Section III. RUSTPROOFING PROCEDURES
• Figure 7-7. Rustproofing Cab Floor.
• Rustproofing Inspection
• Component Installation.
• CHAPTER 8. 2 1/2-TON CARGO BODY TRUCKS
• Cleaning Procedures.
• Spraying Pressure
• Rustproofing Inspection.
• CHAPTER 9. 2 1/2-TON TRUCKS: DUMP BODY AND TAILGATE
• Drilling Tailgate  Hinge Rod Stiffener
• Cleaning Procedures.
• Section III. RUSTPROOFING PROCEDURES
• Rustproofing Inspection.
• Component Installation.
• CHAPTER 10. 2 1/2-TON TRUCKS: WATER TANKERS
• Cleaning Procedures.
• Section II. RUSTPROOFING PROCEDURES
• Rustproofing Inspection.
• CHAPTER 11. 2 1/2-TON TRUCKS: FUEL TANKERS
• Cleaning Procedures.
• Section II. RUSTPROOFING PROCEDURES
• Figure 11-4. Rustproofing Stake Pockets.
• CHAPTER 12. 2. 1/2-TON TRUCKS: VAN BODY
• Section II. RUSTPROOFING PROCEDURES
• Rustproofing Inspection.-continued
• CHAPTER 13. 5-TON TRUCKS: CARGO BODY
• Cleaning Procedures.
• Section III. RUSTPROOFING PROCEDURES
• Rustproofing Tailgate
• Rustproofing Inspection
• CHAPTER 14. 5-TON TRUCKS: DUMP BODY AND TAlLGATE
• Figure 14-2. Drilling Cab Protector Upper Braces.
• Figure 14-4. Drilling Cab Protector Cross Reinforcements.
• Figure 14-7. Drilling Tailgate Upper Horizontal Stiffener.
• Figure 14-10. Drilling Top Side Rails.
• Cleaning Procedures.
• Section III. RUSTPROOFING PROCEDURES
• Figure 14-14. Rustproofing Tailgate.
• Rustproofing Inspection.
• CHAPTER 15. 5-TON TRUCKS: EXPANSIBLE VAN BODY
• Section II. RUSTPROOFING PROCEDURES
• Rustproofing Inspection.
• CHAPTER 16. 5-TON TRUCKS: WRECKER BODY
• Section II. RUSTPROOFING PROCEDURES
• Rustproofing Inspection.
• Figure 16-5. Film Thickness Gage.
• CHAPTER 17. M911 SERIES TRACTOR
• Section III. RUSTPROOFING PROCEDURES
• Figure 17-4, Rustproofing Hood, Grille, and Bumper.
• Rustproofing Roof
• Rustproofing Inspection.
• CHAPTER 18. M915 SERIES TRACTOR
• Cleaning Procedures.
• Figure 18-4. Rustproofing Headlamps and Fenders.
• Figure 18-7. Rustproofing Roof.
• Rustproofing Inspection.
• CHAPTER 19. M977, M978, M983, M984, AND M985 SERIES TRUCKS (HEMTT)
• Figure 19-2. Drilling Doors (Typical)
• Section III. RUSTPROOFING PROCEDURES
• Rustproofing Cab Interior (Front View)
• Rustproofing Roof Center Support and Complete Doorjamb Opening (Typical)
• Rustproofing Cargo Body (M977 and M985)
• Rustproofing Inspection.
• CHAPTER 20. M966, M997,M998,M1036, M1038, M1045, M1046, M1025, M1026, M1043, M1044, M1037, M1042, M1035 SERIES TRUCKS (HMMWV)
• Section II. DRILLING AND CLEANING PROCEDURES
• Figure 20-4. Drilling Weapon Station Tray Assembly.
• Section III. RUSTPROOFING PROCEDURES
• Figure 20-5. Rustproofing Frame and Underbod
• Body Panel Side Rails
• Rustproofing Cargo Shell Door
• Rustproofing Inspection.
• CHAPTER 21. 1/4-TON TRAILER: M416 SERIES
• Figure 21-1. Rustproofing Underbody.
• CHAPTER 22. 3/4-TON TRAILER: Ml101 SERIES
• Cleaning Procedures.
• Section II. RUSTPROOFING PROCEDURES
• Rustproofing Inspection.
• Figure 22-9. Film Thickness Gage.
• CHAPTER 23. 1 1/2-TON CARGO TRAILER: M105 SERIES
• Section II. RUSTPROOFING PROCEDURES
• Rustproofing Rubrails and Stake Pockets
• Rustproofing Inspection.
• APPENDIX A. REFERENCES
• APPENDIX B. CORROSION AREAS
• CORROSION AREA
• CONTINENTAL UNITED STATES
• APPENDIX C. RUST REPAIR PARTS/REPAIR KITS
• APPENDIX D. RUST REPAIR AND BODY REPLACEMENT INSTRUCTIONS FOR M151 , M718, AND M825 SERIES TRUCKS
• Figure D-1. Fabricated Turning Fixtures.
• Figure D-2. Construction of Front Turning Fixture.
• Figure D-3. Construction of Rear Turning Fixture.
• Section II. REPAIRING RUST DAMAGE
• Underbody Component Removal.
• Inspection of Underbody.
• Figure D-8. Crossmember Removal.
• Figure D-9. Corrosion Repair Kit (NSN 2510-01-104-4383).
• Figure D-11. Modifying Rear Cross Sill Cap and Underbody Cap.
• Welding Techniques.
• Installation of Repair Caps.
• Figure D-14. Installing Repair Caps.
• Underbody Component Installation.
• Table D-2. Body Replacement Kit.
• Table D-2. Body Replacement Kit-continued
• Torque Values.
• Figure D-16. Rear Suspension and Front and Rear Propeller Shaft.
• Figure D-18. Steering Gear.
• Table D-4. Standard Torque Values.
• Body Replacement Procedures.
• Figure D-20. Positioning Body on Support Stand.
• Preparing Vehicle for Service.
• APPENDIX E. FABRICATED TOOLS
• Assembly Instructions
• Bending Procedures.
• Drilling Procedures
• APPENDIX F. GLOSSARY OF TERMS
• APPENDIX F. GLOSSARY OF TERMS-continued
• APPENDIX F. GLOSSARY OF TERMS-continued
• INDEX
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• THE METRIC SYSTEM AND EQUIVALENTS
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• TB-43-0213
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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