Electrical System Component Repair

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Electrical System Component Repair

Electrical System Component Repair
Notice To Students
Introduction
Introduction - Continued
Checklist of Tests and Materials Furnished
Checklist of Tests And materials Furnished - Continued
Lesson Assignment.
Figure 1. Copper Conductor
Figure 3. Ohm's Law
Diodes
Figure 8. Conventional diode symbol.
Magnetism
Figure 13. Magnetic field around wire.
Generator Operating Principles
Figure 18. Rotating field.
Single Phase Generator
Figure 22. Right-Hand Rule.
Three - Phases (30) Generator
Figure 24. Three-phase loop voltage.
Rectification
Figure 28. Half-wave rectifier.
Figure 29. Half-wave rectifier.
Figure 33. Three-phase, full-wave rectifier.
Leece Neville Generators ( Constructions)
Figure 36. Three-phase rectifier.
Leece-Neville Generator (Operation)
Figure 40. Variable Resistor
Figure 41. Transitor Off
Figure 23. Schematic Of Regulator
Summary.
Lesson Exercise Questions
Lesson Exercise Questions - Continued
Figure 44. Electric Regulator
Lesson Assignment
Section II. Generator Tests.
Rotor Checks
Figure 4. Y Stator
Section III. Disassembly, Testing, And Assembly of the 40/60- Ampere Ac Generator
Figure 7. Drive End Housing
Negative heat sink test
Figure 10. Continuity Test.
Figure 11. Diodes
Stator Replacement
Figure 13.
Figure 14. Illustration
Figure 16.. Illustration
Section V. Cleaning, Inspection, and Testing
Inspection.
Testing
Summary
Summary - Continued
Figure A. Model 3002AC (group 2) Generator- Exploded View.
Figure B. Rotor Shaft Location of Seals And Preformed Packings for model 3002AC Generator
Figure B. Model 3002AC generator regulator removed test circuit--typical.
Figure C. Models 3002Ac and 3002AD Generator Test Data.
Lesson Assignment
Figure 1. Test stand.
Test Stand Monitoring Meters
Figure 3. Battery Wiring Diagram.
Figure 4. Tabulated data.
Figure 5. Control panel - upper
Figure 6. Binding Post side Panel
Figure 7. Control panel- Center
Front Control Panel
Figure 8. Rectifier Cooling Chamber And front Control Panel.
Control Box Receptacles And Voltage Adjuster
Figure 9. Control Box Receptacles, Starter Test, Controls, And Load Bank Switches
Left Side Panel
Figure 11. Electrical Components Panel.
Rear View- Major Assemblies
Figure 13. Varidrive And Tachometer Generator Assembly.
Figure 14. Electrical Wiring Diagram
Figure 14. Electrical Wiring Diagram cont.
Preoperational Checks
Figure 15. Position of the controls on control panel prior to operation of the test stand
Lead - Acid Batteries ( general construction)
Figure 16. Cutaway View Of Single cell.
Figure 17. Batteries.
Battery Testing
Figure 20. Hydrometer
Figure 21. Testing the Specific Gravity of A Battery.
Battery Ratings
Figure 23. 24-Volt, 100- Ampere- Hour Supply
Charging Methods
Charging Procedures
Placing Batteries In Service.
Figure 26. Service Date.
Summary
Summary - Continued
Lesson Assignment
Table 1. Presenting Controls Keyed to fold Out 5.
Varidrive Preparation.
Figure 1. Test Stand.
Figure 2. High Voltage compartment.
Figure 4. 100 - Ampere Generator
Accesories.
Figure 5. Installation of generator, Alternator, And Starter Mounting Bracket And Privot Arm.
Figure 6. Mounting Direct Driven Generator or Alternator
Figure 7. Mounting Pulley Driven Generator Or Alternator
Testing 60-Ampere System
Figure 8. Installation Of Jumper Wires
Testing Procedure.
Testing Procedure cont.
With regulator
The 100 - Ampere System.
Testing the 100- Ampere Regulator.
Testing the 100 - Ampere Regulator cont.
Summary
Summary - Continued
Summary - Continued
Summary - Continued
Foldout 1.
Foldout 2.
Foldout 3.
Foldout 4. Repair Parts List
Foldout 5.
Foldout 5 cont.
Foldout 6.
Foldout 6 cont.
Foldout 6 cont.
Foldout 7
Foldout 7 Cont.
Foldout 8
Foldout 8 cont.
Lesson Assignment
Relay Regulators
Figure 3. The Generator.
Figure 4. Regulator Switch.
Figure 5. Authomatic Regulator
Figure 6. Carbon Pile Regulator
Figure 7. Simplified Carbon Pile Regulator Diagram.
Test and Adjustment of the 100 - Ampere Regulator.
Figure 8. Solid- State Regulator.
Figure 9. Simplified Diagram.
Summary
Summary - Continued
Foldout 1.
Foldout 2.
Figure A. Model 5027RC Generator -Regulator Circuit Diagram.
Lesson Assignment
Section I: Starters
Figure 1. Loop in magnetic field.
Figure 2. Armature Loops
Starter ( Cranking) Motor Construction.
Figure 5. Over- Running Clutch
Figure 6. Shift Plunger
Section II. Prestolite Starter.
Figure 8. Starter Assembly
Operation
Section III. Maintenance
Figure 10. Removing Or Installing self- Locking from Solenoid Relay Shaft
Figure 11. Removing or Installing Solenoid Relay Assembly
Figure 13. Drift Punching
Figure 15. Intermediate Housing
Inspection
Figure 19. Armature Ground Checks
Figure 20. Short Circuit check
Repair
Figure 24. Power Driven Undercutting Of Mica.
Figure 26. Polishing commutator.
Table 1. Lubrication Instructions.
Final assembly
Pinion clearance adjustments.
Section IV. Testing
Figure 32. Starter Torque Test.
Figure 33. No Lead Test.
Figure 34. Torque Test.
Section V. Summary
Section V. Summary - Continued
Section V. Summary - Continued
Foldout 1
Foldout 2.
Lesson Assignment
Attached Memorandum
Preventive Maintenance Checks And Services
Figure 2. Preventive Maintenance Checks And Services ( Organizational )
General Operations
Figure 3. Operator/Crew Troubleshooting.
Figure 4. Organizational Troubleshooting.
Figure 5. Lubrication chart.
Maintenance of Lead-Acid Batteries
Figure 7. Specific Gravity And Freezing Point.
Basic Meter Circuits
Basic Meter Circuits - Continued
Figure 9. Dc Volmeter
Electrical Wiring Diagram Analysis
Figure 11. Electrical Wiring diagram
Figure 11. Electrical Wiring Diagram cont.
Electrical Wiring Diagram Analysis - Continued
Summary
Summary - Continued
Lesson Assignment
Armature Test Set Maintenance.
Figure 1. Armature Test Set.
Ignition Timing Light Maintenance
Figure2. Ignition Timing light
Magneto Test Stand Maintenance.
Figure 3. Circuit Diagram and parts Identification- magneto Timing light.
Figure 4. Test Stand, Ignition Magneto.
Heater Test Stand Maintenance
Figure 6. Distributor Tester.
Figure 8. Troubleshooting
Figure 9. Organizatiional responsibilities
Figure 10. Model HT-1 Heater Test Set.
Figure 11. Circuit Analyzer Schematic Wiring Diagram
Figure 12. Organizational preventive maintenance checks and services.
Figure 13. Test set schematic wiring diagram.
Figure 14. Troubleshooting chart.
Figure 14.Troubleshooting chart cont.
Multimeter Maintenance
Figure 15. TS-352 B./U Mutimeter
Summary
Figure 17. Organizational Preventive Maintenance
Figure 18. Troubleshooting.
Figure 19. Low Voltage circuit Tester
Figure 20. Operators Preventive Maintenance Services
Figure 21. Operator Troubleshooting
Figure 22. Organizational Preventive Maintenance
Figure 23. Troubleshooting
Figure 23. Troubleshooting - Continued
Summary
Summary - Continued
Lesson Assignment
Section II. Van and Trailer Layouts
Figure 2. 2-1/2 on 6x6 Shop Van Truck M109 - Left Front View
Figure 3. M109 Shop Van Windows
Figure 4. Entrance Receptacle 24, Volt DC And 115 Volt Ac
Figure 6A. Shop Van Body Rear Interior Panel.
Figure 6B. M146 Semitrailer Shop Van, 6-ton, 2-Wheeled , M146 - Right Fronf view.
Figure 7. Trailer basic set - equipment installed in trailer.
Section III. Conclusion
Summary
Foldout 1. Equipment installed in shop-van.
Foldout 2. Installation of work table.
Equipment installed in shop-van semitrailer - front and right side view.
Ordnance Subcourse 010 Electrical System Component Repair
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued
Ordnance Subcourse 010 Electrical System Component Repair - Continued

Electrical System Component Repair

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