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Army Munitions Caliberation OperationsCaliberation OperationsNotice to StudentsGeneral InformationImportant NoticeAcknowledgementAcknowledgement cont'dSoldiers TasksSoldiers Tasks cont'dIntroduction Introduction cont'dIntroduction cont'd The Army Calibration SystemCalibration termsFigure 2. TMDEFigure 3. Calibration CyclesFigure 4. CertificationFigure 5. Audit packageArea TMDE Calibration and Repair Center (ACRC)Calibration Objectives and PoliciesThe Army Calibration SystemCalibration CenterResponsibilities of AMCC and Major Subordinate CommandsResponsibilities of AMCC and Major Subordinate Commands cont'dUse of Technical BulletinsFigure 7. Contents of a typical Calibration Technical Bulletin (TB).TMDE User/Owner ResponsibilitiesThese units are responsibleSummaryExercise for Lesson 1 Exercise for Lesson 1 cont'dLesson 2. Scope of Calibration TextFigure 1. The Calibration Chain for TraceabilityOperational ResponsibilitiesEnvironmental ConditionsSecondary Transfer Calibration Teams (Area TMDE Support Teams)DS/GS maintenance unitsTOE Calibration OrganzationsFunctionsSecondary transfer platoonOperationsOperations cont'dOperations cont'dFigure 3. Certification Channels for Calibration Standards and TMDE.Operations office cont'dOperations office cont'dFigure 4, DA Form 2416Secondary Transfer Team OperationSecondary Transfer Team Operation cont'dSecondary Transfer Team Operation cont'dSummaryExercises for Lesson 2Exercises for Lesson 2 cont'dExercises for Lesson 2 cont'dLesson 3 Army Area Calibration LaboratoryTextFigure 1 Typical Layout, Tactical Support Calibration CompanyOperation cont'dEnvironmental ConditionsVibration cont'dExceptional critical requirementsShutdownTable 1. Standards with Extended Temperature Operating RangesTable 2. Minimum Time Required for Item to Return to Acceptable Calibration Temperature (Minutes)Rate of change of temperatureEnvironmental condition recordingSupervisorsDustLightingGood Housekeeping PracticesIntercomparison TestsMaintenance of RecordsTechnical Measurement Audits cont'dEvaluation of PerformanceFrequency/Time MeasurementsFigure 2. Flow Chart for the US Army VoltInternal Surveillance of the AACL Saturated CellsInternal Surveillance of the AACL Saturated Cells cont'dTable 3. Sample Plot of Reference Group Standard CellsSafety Is Everyones BusinessTable 4. Quantitative Effects of Electric Current on HumansPrecautionsFigure 3. Testing insulating floorsFirst Aid for Severe Shock VictimsMercury HazardsMercury Hazards cont'dX-Ray HazardsBattery chargingExercise for Lesson 3Exercise for Lesson 3 cont'dExercise for Lesson 3 cont'dExercise for Lesson 3 cont'dLesson 4 Transfer Team OperationsText Before operationsBefore operations cont'dDuring operationsDuring operations cont'dAfter operationsCross-ChecksTMDE Support Team Responsibilities Exercise for Lesson 4 Exercise for Lesson 4 cont'dExercise for Lesson 4 cont'd Lesson 5 Van Operations TextFigure 1. Van in operating position-rear viewFigure 2. Van body in retracted position - front interior viewFigure 3. Interior controls and switchesCircuit breaker boxFigure 4. Ceiling fixtures and lightsFigure 5. Ground spike connector--van left sideFigure 6. Bonnet front door in fully opened positionAir-conditioning systemFigure 8. Power tail gateOperation of Power Lift Gate cont'dVan Body OperationExpanding van bodyFigure 10. Side panel operationsFigure 11. Van body in partially expanded positionFigure 12. Alinement of front end panel door with door corner postRetracting van bodyFigure 13. Hinged roof and floor in retracted positionElectrical System OperationElectrical System Operation cont'dFigure 14. Van electrical controlsEmergency light operationAir conditioning operationStarting air conditionersExercises for Lesson 5Exercises for Lesson 5 cont'dExercises for Lesson 5 cont'dLesson 6 Error Analysis Introduction Concepts of Error AnalysisDefinition and Order of Treatment of ErrorsSystematic errorsEnvironmental errorsEnvironmental errors cont'dInstrument ErrorsFigure 2. Effect of LoadingRandom errorsFigure 3. Systematic and random errorsSignificant digitsRounding offObservation and DataObservation and Data cont'dObservation and Data cont'dWeighting dataPrecision and accuracyFigure 4. Precision and accuracyStatistical GraphsStatistical Graphs cont'dStatistical Graphs cont'dFigure 5. Graph of dataArithmetic MeanArithmetic Mean cont'dMathematical Treatment of Systematic ErrorsComputation of ErrorsFigure 8. Out of Tolerance ConditionFigure 10. Weight Error ComputationFigure 11. Series ResistorsError Calculation ExercisesError Calculation Exercises cont'dError Calculation Exercises cont'dProfessional AttitudeExercises for Lesson 6 Exercises for Lesson 6 cont'dExercises for Lesson 6 cont'dExercises for Lesson 6 cont'dExercises for Lesson 6 cont'dExercises for Lesson 6 cont'dLesson 7 Cross-ChecksIntroductionReasons for Cross-ChecksFailure of componentsBefore, During, and After Calibration Cross-Check Procedures Parameters of Standard Cross-ChecksTable 1. Equipment to be cross-checkedRecords and reportsTable 3. Tolerances for differential voltmetersParameters of Standard Cross-checksTable 4. Tolerances for measuring system (digital voltmeter)Table 6. Tolerances for decade resistorTabel 8. Frequency equipment serviceabilitySummaryExercises for Lesson 7 Exercises for Lesson 7 cont'dExercises for Lesson 7 cont'dLesson 8 Calibration and Maintenance SupportIntroductionInstrument Owners/UsersInstrument Owners/Users cont'dInstrument Owners/Users cont'dFigure 1. Notification of Evacuation of Unserviceable Instruments to Owners/Users (Sample Formats)Base TMDE Support Team (BTST)Equipment improvement reports (EIR)(SF 368)CRC Maintenance and FunctionsCRC Maintenance and Functions cont'dArea TMDE Support OperationsAdministrative StoragePlacing Instruments in Administrative StorageSupply Support ProgramPlug-in Board Exchange ProgramRepair PartsFigure 2. TM 9-4931-700-34P (extract)Figure 3. Manufacturer's Manual Parts ListObtaining the repair partDirect RequisitionSupply PublicationsSupply CatalogsFigure 4. Example of SC 4931-92-CL-1Unit of IssueRequisitionsSummaryExercises for Lesson 8Exercises for Lesson 8 cont'dExercises for Lesson 8 cont'dExercises for Lesson 8 cont'dApproved SolutionApproved Solution cont'd
Army Munitions
Caliberation OperationsCaliberation OperationsNotice to StudentsGeneral InformationImportant NoticeAcknowledgementAcknowledgement cont'dSoldiers TasksSoldiers Tasks cont'dIntroduction Introduction cont'dIntroduction cont'd The Army Calibration SystemCalibration termsFigure 2. TMDEFigure 3. Calibration CyclesFigure 4. CertificationFigure 5. Audit packageArea TMDE Calibration and Repair Center (ACRC)Calibration Objectives and PoliciesThe Army Calibration SystemCalibration CenterResponsibilities of AMCC and Major Subordinate CommandsResponsibilities of AMCC and Major Subordinate Commands cont'dUse of Technical BulletinsFigure 7. Contents of a typical Calibration Technical Bulletin (TB).TMDE User/Owner ResponsibilitiesThese units are responsibleSummaryExercise for Lesson 1 Exercise for Lesson 1 cont'dLesson 2. Scope of Calibration TextFigure 1. The Calibration Chain for TraceabilityOperational ResponsibilitiesEnvironmental ConditionsSecondary Transfer Calibration Teams (Area TMDE Support Teams)DS/GS maintenance unitsTOE Calibration OrganzationsFunctionsSecondary transfer platoonOperationsOperations cont'dOperations cont'dFigure 3. Certification Channels for Calibration Standards and TMDE.Operations office cont'dOperations office cont'dFigure 4, DA Form 2416Secondary Transfer Team OperationSecondary Transfer Team Operation cont'dSecondary Transfer Team Operation cont'dSummaryExercises for Lesson 2Exercises for Lesson 2 cont'dExercises for Lesson 2 cont'dLesson 3 Army Area Calibration LaboratoryTextFigure 1 Typical Layout, Tactical Support Calibration CompanyOperation cont'dEnvironmental ConditionsVibration cont'dExceptional critical requirementsShutdownTable 1. Standards with Extended Temperature Operating RangesTable 2. Minimum Time Required for Item to Return to Acceptable Calibration Temperature (Minutes)Rate of change of temperatureEnvironmental condition recordingSupervisorsDustLightingGood Housekeeping PracticesIntercomparison TestsMaintenance of RecordsTechnical Measurement Audits cont'dEvaluation of PerformanceFrequency/Time MeasurementsFigure 2. Flow Chart for the US Army VoltInternal Surveillance of the AACL Saturated CellsInternal Surveillance of the AACL Saturated Cells cont'dTable 3. Sample Plot of Reference Group Standard CellsSafety Is Everyones BusinessTable 4. Quantitative Effects of Electric Current on HumansPrecautionsFigure 3. Testing insulating floorsFirst Aid for Severe Shock VictimsMercury HazardsMercury Hazards cont'dX-Ray HazardsBattery chargingExercise for Lesson 3Exercise for Lesson 3 cont'dExercise for Lesson 3 cont'dExercise for Lesson 3 cont'dLesson 4 Transfer Team OperationsText Before operationsBefore operations cont'dDuring operationsDuring operations cont'dAfter operationsCross-ChecksTMDE Support Team Responsibilities Exercise for Lesson 4 Exercise for Lesson 4 cont'dExercise for Lesson 4 cont'd Lesson 5 Van Operations TextFigure 1. Van in operating position-rear viewFigure 2. Van body in retracted position - front interior viewFigure 3. Interior controls and switchesCircuit breaker boxFigure 4. Ceiling fixtures and lightsFigure 5. Ground spike connector--van left sideFigure 6. Bonnet front door in fully opened positionAir-conditioning systemFigure 8. Power tail gateOperation of Power Lift Gate cont'dVan Body OperationExpanding van bodyFigure 10. Side panel operationsFigure 11. Van body in partially expanded positionFigure 12. Alinement of front end panel door with door corner postRetracting van bodyFigure 13. Hinged roof and floor in retracted positionElectrical System OperationElectrical System Operation cont'dFigure 14. Van electrical controlsEmergency light operationAir conditioning operationStarting air conditionersExercises for Lesson 5Exercises for Lesson 5 cont'dExercises for Lesson 5 cont'dLesson 6 Error Analysis Introduction Concepts of Error AnalysisDefinition and Order of Treatment of ErrorsSystematic errorsEnvironmental errorsEnvironmental errors cont'dInstrument ErrorsFigure 2. Effect of LoadingRandom errorsFigure 3. Systematic and random errorsSignificant digitsRounding offObservation and DataObservation and Data cont'dObservation and Data cont'dWeighting dataPrecision and accuracyFigure 4. Precision and accuracyStatistical GraphsStatistical Graphs cont'dStatistical Graphs cont'dFigure 5. Graph of dataArithmetic MeanArithmetic Mean cont'dMathematical Treatment of Systematic ErrorsComputation of ErrorsFigure 8. Out of Tolerance ConditionFigure 10. Weight Error ComputationFigure 11. Series ResistorsError Calculation ExercisesError Calculation Exercises cont'dError Calculation Exercises cont'dProfessional AttitudeExercises for Lesson 6 Exercises for Lesson 6 cont'dExercises for Lesson 6 cont'dExercises for Lesson 6 cont'dExercises for Lesson 6 cont'dExercises for Lesson 6 cont'dLesson 7 Cross-ChecksIntroductionReasons for Cross-ChecksFailure of componentsBefore, During, and After Calibration Cross-Check Procedures Parameters of Standard Cross-ChecksTable 1. Equipment to be cross-checkedRecords and reportsTable 3. Tolerances for differential voltmetersParameters of Standard Cross-checksTable 4. Tolerances for measuring system (digital voltmeter)Table 6. Tolerances for decade resistorTabel 8. Frequency equipment serviceabilitySummaryExercises for Lesson 7 Exercises for Lesson 7 cont'dExercises for Lesson 7 cont'dLesson 8 Calibration and Maintenance SupportIntroductionInstrument Owners/UsersInstrument Owners/Users cont'dInstrument Owners/Users cont'dFigure 1. Notification of Evacuation of Unserviceable Instruments to Owners/Users (Sample Formats)Base TMDE Support Team (BTST)Equipment improvement reports (EIR)(SF 368)CRC Maintenance and FunctionsCRC Maintenance and Functions cont'dArea TMDE Support OperationsAdministrative StoragePlacing Instruments in Administrative StorageSupply Support ProgramPlug-in Board Exchange ProgramRepair PartsFigure 2. TM 9-4931-700-34P (extract)Figure 3. Manufacturer's Manual Parts ListObtaining the repair partDirect RequisitionSupply PublicationsSupply CatalogsFigure 4. Example of SC 4931-92-CL-1Unit of IssueRequisitionsSummaryExercises for Lesson 8Exercises for Lesson 8 cont'dExercises for Lesson 8 cont'dExercises for Lesson 8 cont'dApproved SolutionApproved Solution cont'd
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